Perhaps you don't know that automation in the auto

Perhaps you don't know that automation in the automotive industry has become so smart...

at the Shanghai international automotive manufacturing technology and equipment and materials exhibition AMTS 2019, KOMA made a shocking debut with new products such as intelligent flexible laser welding station, AR solution, battery module high-speed processing unit, muscle assisted external bone mate and intelligent education robot

on July 3, 2019, Shanghai international automobile manufacturing technology and equipment and materials exhibition AMTS 2019 was grandly held in Shanghai New International Expo Center. As the largest automotive industry event in Asia, it not only attracted many visitors, but also many well-known manufacturers, and the most noteworthy is KOMA located on platform G16 of Hall W1

as we all know, since Hengjin founded AMTS in 2004, KOMA has been inseparable with it and has appeared in AMTS with the latest technology for many times. This year, KOMA not only made a shocking appearance with the intelligent flexible laser welding station, but also exhibited a series of products and system solutions in electric vehicles and digital production

as one of the most well-known brands in the world, KOMA, as a global leader in advanced industrial automation products and system solutions, provides industrial automation systems and comprehensive maintenance services for many industries, combined with innovative engineering solutions and application technologies, to help many enterprises improve their automation level and productivity

based on leading technology, KOMA not only brings a wide range of modular, flexible and highly reconfigurable products, but also provides interconnected digital service solutions, which can transmit, process and analyze important mechanical and process data, so as to improve the efficiency of intelligent manufacturing. Provide BIW, powertrain assembly and machining solutions for the traditional automobile industry and new energy automobile industry, and 2.12 safety protection for the whole series of machines: when the load exceeds 2 ~ 10% of the maximum load, people J - carton constant and automatic products. Based on the leading technology, KOMA not only brings a wide range of modular, flexible and highly reconfigurable products, but also provides interconnected digital service solutions, which can transmit, process and analyze important mechanical and process data, so as to improve the efficiency of intelligent manufacturing. Provide BIW, powertrain assembly and machining solutions, a full range of robots and automation products for the traditional automotive industry and the new energy automotive industry

the intelligent flexible laser welding station released this time is a new generation of welding system solution provided by KOMA for customers. It adopts fully standardized design, and uses KOMA Pro platform to automatically generate code to control the welding trajectory. The standardized platform design is that this function can adapt to a variety of welding applications, and can realize soft package, hard shell lug welding, end plate welding, and full-automatic welding of motor stator

in terms of product design, the length, width and height of the intelligent flexible laser welding station are 6500*3180*3250mm respectively, and the KOMA lhyte composite laser source is adopted, with an output power range of 600w-6300w and an output fiber core diameter of 100 μ m. It can be switched freely under the two laser forms of semiconductor and optical fiber or hybrid optical fiber

in addition, its built-in Comau smart5 NJ 2 robot, with a payload of 60kg and a maximum working radius of 2250mm. In addition, the intelligent flexible laser welding station is also equipped with smart-5 tr 3000_ St turntable, with a payload of 3000kg, is equipped with standard fixture mounting holes and standard electrical installation interfaces

in terms of advantages, KOMA intelligent flexible laser welding station has five characteristics. The first feature is that it can install a variety of welding fixtures, including soft core busbar welding fixture, motor busbar welding fixture, battery module side plate welding fixture, square battery busbar welding fixture, flat wire welding fixture and other customized fixtures

the second feature is the double working position turntable. The design of the double working position can synchronously realize the welding and loading and unloading processes, and reduce the beat time

the third feature is the separable service unit, that is, the service unit can be separated from the main unit, and the user can provide convenience for people to realize remote control, which is conducive to the layout and operation maintenance of the production site

feature 4 is the turntable and two switchable working modes. In the turntable mode, the welding station can realize uninterrupted welding or double stand rotation, while in the mode, the welding station can be connected to the automatic conveying line to realize full-automatic welding through pallet conveying

is that it is configured with a humanized human-computer interface, which is not only simple to operate, convenient and flexible to program, but also provides a variety of alarm information and convenient to maintain

on the basis of the above advantages, KOMA also brings the latest ar solution. KOMA ar solution has two demonstration functions: laser welding station demonstration and virtual welding station launch demonstration. For the factory, it's no exaggeration to use an inch of land as gold. Through the app of KOMA ar solution, you can simulate and view the equipment structure and other functions, which is highly practical and convenient

in addition to the traditional industrial automation intelligent manufacturing technology, facing the challenges brought by the new energy vehicle revolution, KOMA also brought KOMA battery module high-speed processing unit, using the Comau smartcube flexible platform, using the fixed section servo drive synchronous conveying system, which is widely used in the pretreatment of square shell and soft pack battery cells. KOMA intelligent press adopts compact, integrated design and standardized communication interface to realize the whole process real-time travel monitoring and ensure high quality and productivity

the digital solution brought by ID MES digital platform can not only enable users to obtain a wide range of production data from raw material acceptance to finished product shipment in real time, but also rely on in Grid IOT's powerful data exchange and acquisition network connects KOMA equipment and non KOMA equipment to obtain performance and process related data, so as to build a real intelligent production and manufacturing factory

in addition, KOMA also brought muscle assisted exoskeleton mate and intelligent educational robot released in Shanghai in the first quarter. Among them, mate completely replicates the dynamic movement of the operator's shoulder by using the three main components of the external contact surface, mechanical shoulder chain and torque generator, and by using the mechanical axis parallel to the shoulder joint. In manual and repetitive work, most of the force borne by the worker's arm is transferred to the pelvis, reducing the burden and fatigue of the worker during repeated work

it is the latest intelligent educational robot developed by KOMA, which is based on open source hardware and software technology. Its modular and flexible structure can support personalized configuration. Users can use its supporting applications to design algorithms to manipulate and change the trajectory of the manipulator

facing the challenges and opportunities brought by industry 4.0, it puts forward higher requirements for intelligent manufacturing and automation. With 45 years of experience, 36 locations in 17 countries, 15 manufacturing plants and 5 innovation centers, plus the global network of dealers and partners, KOMA can quickly respond to the needs of customers of different sizes worldwide. For enterprises, the innovative products brought by KOMA make industrial robots more and more intelligent, flexible and easy to operate in the integrated and connected manufacturing system, which can not only improve production and production quality, but also reduce equipment downtime, and better meet the needs and aspirations of a new generation of workers